Sachet & Stick Pack Manufacturing

Single-serve formats for retail, sampling, and e-commerce. Contract manufacturing for NZ and Australian supplement brands — one of four formats from our GMP-NZ certified Rosedale facility.

Format
Sachets
Site
Rosedale (GMP-NZ)
Docs
Batch records · COA

Overview

Single-serve sachets for powder blends and functional ingredients. Ideal for sampling campaigns, on-the-go formats, and retail-ready packaging.

Sachet & stick pack specs
Form-fill-seal
Form-fill-seal from client-supplied film rolls, or premade sachets — both accepted
Fill weight range
Precise fill weights to label claim — exact fill range confirmed at quoting stage
Dev → commercial
Pilot runs available; commercial run-size band confirmed at quote

Supported fill-weight range, sachet dimensions, and throughput rate confirmed at quoting stage. Request a quote.

What's included

  • Premade sachets or form-fill-seal from client-supplied film rolls
  • Range of sizes to suit your product and dosage requirements
  • Precise fill weights to match your label claim
  • Client-supplied films accepted

Applications

Protein blends, greens formulas, electrolytes, collagen, and functional wellness powders.

Minimum order quantity

Pilot batches available

Small development batches are available before committing to commercial runs. MOQ for commercial production is discussed as part of your quote and depends on format and formulation. Request a quote to get a specific range.

Lead times

Indicative timeframes

Development batches are scheduled from approved formulation; commercial production follows batch sign-off, plus ingredient lead time. Exact timeframes are confirmed at quoting stage. Request a quote for a specific timeframe.

Packaging: what you supply, what we do

Sachet and stick-pack runs are filled from client-supplied film rolls. That keeps your artwork, material specification and film supplier relationship in your control — and it means the printed film you approve is exactly what runs on the line. If you haven't sourced film before, we'll guide you on the specification your product needs (material structure, reel dimensions, print requirements) so you can brief a supplier confidently. Premade sachets are also accepted for filling.

Plan for film lead time

Printed film typically has its own production lead time from your supplier — build it into your launch timeline alongside our production window. We'll flag the film requirements in your quote so nothing surprises you.

Quality assurance
View all certifications →

Common questions about sachets & stick packs.

Do you supply the sachet film?

No — film rolls are client-supplied. That keeps your artwork, material spec and film supplier relationship in your control, and it's how our form-fill-seal line is set up to run. If you haven't sourced film before, we'll guide you on the spec your product needs. Premade sachets are also accepted.

What's the minimum sachet or stick pack run?

Small pilot and sampling runs are available — single-serve formats are often used for exactly that. Commercial run minimums depend on fill weight and film format, and are confirmed at quote.

What products suit stick packs?

Single-serve powders: electrolytes, greens, collagen, pre-workout and hydration formulas. Stick packs suit on-the-go dosing and e-commerce sampling; wider sachets suit larger serves. We fill both to precise weights matched to your label claim.

How we work together.

From your first enquiry to finished goods — a clear process with full transparency at each stage.

See the full process →